Industrial Trainee – Production Department
Maliban Biscuit Manufactories (Pvt) Ltd – Ratmalana
- Monitored and supported production activities across different manufacturing stages to understand process flow, machine operations, production coordination, and operational control practices.
- Conducted Root Cause Analysis to investigate recurring operational issues affecting key performance indicators.
- Supported identification of contributing factors and proposed corrective and preventive actions to improve operational performance.
- Assessed compliance with good manufacturing practices (GMP), good housekeeping (GHK), and personal hygiene requirements through workplace observations.
- Contributed to identifying causes of non-compliance and recommending improvement strategies to strengthen food safety culture and workforce discipline.
- Evaluated gaps in real-time production documentation and record completion practices to improve data accuracy, accountability, and reporting efficiency.
- Participated in work study and time study activities to analyze process cycle times, identify bottlenecks, and support process optimization initiatives.
- Assisted in evaluating production efficiency opportunities through workflow assessment and manpower utilization observations.
- Contributed to process improvement projects related to understanding the relationship between raw material characteristics and final biscuit quality performance.
- Observed the effect of processing conditions on dough behavior, cutting performance, baking characteristics, and product consistency to support process control.
- Participated in systematic investigations of recurring consumer complaints by reviewing production processes and associated equipment performance.
- Supported identification of root causes and development of recommendations to minimize product deviations and improve consumer satisfaction.
- Gained practical exposure to food safety systems, process standardization, quality assurance practices, and continuous improvement methodologies implemented in industrial food manufacturing environments.